Advanced Aluminum Motor Housing Design

Why does aluminium play a dominant role in custom car manufacturing

Aluminum has become the cornerstone of modern automotive engineering, featuring unique lightweight properties (30-50% lighter than steel), corrosion resistance and a high strength-to-weight ratio. For custom automotive parts, aluminum alloys such as 6061-t6 and A380 are preferred as they are suitable for CNC machining, die-casting and hydroforming - these processes can achieve complex geometries while maintaining a tolerance of ± 0.05mm.

The main advantages of customization

Thermal management: Highly suitable for EV battery trays and motor housings, where the integrated cooling channels can reduce the risk of overheating.

Design flexibility: 5-axis CNC and AI-driven simulation allow for custom design of racing components (such as drift handbrakes) and aerodynamic body kits.

Sustainability: 95% recyclability aligns with the global carbon neutrality initiative, which is crucial for Oems aiming to meet ESG standards.

Key applications of custom aluminum components

Electric vehicle (EV) system

Battery housing: High-pressure die-cast 3003/6061 aluminum shell protects lithium-ion batteries, while being 40% lighter than steel.

Motor housing: Vacuum-assisted casting minimizes porosity (<0.1%), ensuring durability under 200 °C operating conditions.

Performance and racing car components

Hydraulic handbrake: Anodized aluminum drift handbrake (e.g., auso-racing model) withstands a force of 500Nm and features an M10 port, allowing for quick installation on BMW and Toyota platforms.

Suspension components: Forged aluminum control arms enhance cornering stability and reduce unsprung mass by 25%.

Aesthetic and functional upgrades

Customized wheels: 6061-T6 alloy rims with CNC milled spokes reduce moment of inertia, enhance acceleration and fuel efficiency.

The body kit: The hydraulically formed aluminum fenders and hood achieve seamless curves of supercar aesthetics (0.8mm thickness).

Premium Custom Aluminum Solutions for Industrial Applications

We specialize in custom aluminum extrusions and casting profiles, delivering high-strength, lightweight components like electric motor shells and custom aluminum engine casings. Our precision aluminum extrusion process ensures tight tolerances, while powder coat paint enhances durability and aesthetics.

For advanced machining, we offer Precision CNC Machined Engine Covers for flawless performance. Simplify assembly with Corner code connectors, designed for seamless integration with extruded aluminum profiles.

Product Categories : Fine Processing > Auto Parts